How to prevent wire harness short circuit?

How to prevent wire harness short circuit?

To prevent wire harness short circuits, consider the following measures across design, material selection, installation, and maintenance:

Design Phase:
Optimize harness layout to avoid wire compression, friction, and crossing. Select appropriate wire gauges based on load characteristics. Incorporate short-circuit protection devices like fuses and circuit breakers.

Material Selection:
Choose high-quality insulation materials, such as PE and PVC, resistant to heat, corrosion, and aging. Use reliable wire harness accessories like terminals, insulating sleeves, and connectors.

Installation:
Avoid mechanical damage during installation. Ensure secure connections and protect harnesses with sleeves or tubes.

Maintenance:
Regularly inspect for damage, aging, and loose connections. Clean harness surfaces to prevent corrosion.

Additional Measures:
Keep harnesses away from moisture and high temperatures. Follow safety procedures during handling.

Guangdong Corecon Precision Industry Co., Ltd. specializes in the production of various specifications of push-pull self-locking connectors, new energy storage connectors, M-series circular waterproof connectors, electric bicycle signal and power e-bike connector harnesses, and other high-current connectors to meet the diverse needs of customers. We will provide you with professional solutions. If you have any questions or suggestions, please leave a message, we will reply as soon as possible!